Quality assurance is paramount at Silkeypad, where precision and consistency are essential. Without strict quality standards, achieving accuracy becomes a challenge, resulting in variation, defects or potential silicone keypad failures.The keyboard Production processes often struggle to maintain consistency and flexibility, risking significant expenditures without tangible benefits.
At Silkeypad, we bring quality assurance in-house, giving you peace of mind and the assurance of excellence in every keyboards we produce.<
Quality Control Process in Silicone Keypad
Raw Material Acquisition and Evaluation
Our rigorous keyboard sourcing process prioritizes raw materials from reputable suppliers with certified quality management systems. Ensuring compliance with keyboard industry standards, including RoHS, REACH, and FDA certifications, ensures seamless alignment with your stringent requirements and underscores our commitment to quality assurance.
Production Process Optimization
The keyboard manufacturing process encompasses various stages, including mold fabrication, circuit board assembly, component integration, and final assembly. Each stage undergoes rigorous quality control and management protocols to promptly detect and address any quality issues, ensuring optimal performance and reliability.
Rigorous Testing and Inspection
Following production, every keyboard undergoes meticulous testing and inspection to verify stable performance, operational integrity, and compliance with CE, FCC, and other regulatory standards. Comprehensive data recording and analysis facilitate timely adjustments to production parameters, fostering continuous enhancement of product performance and quality.
Precision Packaging and Expedited Shipping
Prior to final packaging and shipping, our quality-controlled keyboards undergo thorough final inspection to ensure adherence to established standards, guaranteeing factory-quality assurance. With a focus on precision packaging and expedited shipping, we uphold our commitment to delivering superior products that exceed expectations.
Advanced Quality Control Solutions
ISO Class 8 Cleanroom Injection Molding
Utilized for medical devices, pharmaceutical packaging, and biotechnology products, our ISO Class 8 cleanroom ensures minimal contamination and variation, enhancing keypad quality and reliability.
Validation Processes: IQ/OQ/PQ
Integral to medical device manufacturing, IQ/OQ/PQ validation ensures that equipment and processes are operating within controlled parameters, providing consistency and manageability in keypad production.
Comprehensive Quality Control
We provide extensive quality documentation in keyboard production, including ISO 9001:2015 and IATF 16949 certifications, FAI, PPAP reports, TDS, CMM inspection reports, SPC reports, material certificates, DFM feedback, ensuring product traceability and quality control.
Precision Inspection Technology
The use of advanced equipment such as Hexagon 3D CMMs and tensile testers, along with optical and projector inspection devices, ensures high quality, accurate products throughout the rubber keypad manufacturing process.
Quality Documentation In Keyboard
● DFM feedback
● First Article Inspection (FAI)，In-process and final inspections
● Complete incoming material inspection
● Material Technical Data Sheets (TDS)
● Material Certificates
● PPAP Report (Production Part Approval Process)
● SPC Report (Statistical Process Control), Capability Studies, Control plans, Master plan validation
● Robust Corrective & Preventative Action Reports
● Risk Mitigation through Process/Product Failure Mode and Effects Analysis (PFMEA)
● CMM Inspection Report
● ISO 9001:2015 Certification
● IATF 16949 Certification