Overview:

Our factory specializes in Custom PU Coating Silicone Rubber Keyboards, manufactured using silicone compression molding for enhanced durability and precision. Ideal for automotive applications, our keypads offer excellent wear resistance, heat tolerance, and customization options in size, color, and surface finish. Whether for OEM or custom projects, we deliver high-quality keypads tailored to your exact needs.

Features:

Benefits of Our Keyboards:

• Customizable Color Options
• Durable and Long-Lasting
• Versatile Design Features
• Conductive and Reliable Performance
• Customizable Artwork and Backlit Options

Surface Treatment Options for Keyboards

• Epoxy Coating: Provides a durable and smooth finish, enhancing the keypad’s resistance to wear and chemicals.
• Laser Etching: Creates precise, permanent markings for key legends, ensuring long-lasting readability without fading.
• Screen Printing: Offers vibrant, high-quality printing for key legends, logos, or custom designs, ideal for mass production.

Manufacturing Process :

1. Material Selection: High-quality silicone rubber is chosen for its durability, flexibility, and performance. The hardness is carefully selected based on the specific application requirements, ranging from 30 to 75A Shore.
2. Mold Design and Tooling: A custom mold is designed according to the required shape and specifications of the silicone keyboard. This step ensures the precise fit and alignment of each component, including keypads and conductive elements.
3. Silicone Compression Molding: The silicone material is placed in a mold, and heat and pressure are applied to form the desired shape of the keyboard. This process ensures accurate dimensions and optimal material properties.
4. Surface Coating (PU Coating): A polyurethane (PU) coating is applied to the silicone keyboard to enhance its durability, provide a smooth texture, and improve resistance to wear, scratches, and environmental factors.
5. Printing and Marking: Custom graphics, logos, or key legends are applied using various techniques such as silkscreen printing or laser etching. These methods ensure that the key markings are clear, durable, and resistant to fading.
6. Conductive Pill Insertion: Conductive carbon or metal pills are inserted into the keypads to provide reliable electrical performance for the switches. This step ensures the proper functionality of the keyboard in electronic applications.
7. Quality Control and Testing: The finished keypads undergo rigorous quality checks, including testing for tactile feedback, durability, and electrical conductivity, ensuring they meet all performance and safety standards.
8. Final Assembly and Packaging: Once the keypads pass all quality control checks, they are assembled, packaged, and prepared for shipment to customers, ensuring they are ready for installation in auto parts or other electronic devices.

Factory Show:

Our production facilities are equipped with advanced machinery, including CNC, Mirror EDM, EDM, Slow-speed Wire Cut (WC), and other essential tools for precision mold-making. We operate 15 rubber compression molding machines and 2 LSR injection molding machines, ensuring efficient and high-quality production.

To maintain rigorous quality control, we utilize 3D projectors, sealing testers, durometers, and a skilled QC team. Our mechanical equipment includes an AutoDryer Line, automatic screen printing machines, 3D measuring instruments, high-speed doming machines, and die-cutting systems.With ISO 9001 and IATF 16949 certifications, our state-of-the-art facilities and stringent quality control procedures ensure the delivery of top-tier products that meet global standards.